Home & Sundries QC · On-Site Inspection Issuance
家居日用品行业质量验收报告表
Home & Sundries Product Inspection & Acceptance Report
依据标准 / Standard: ISO 2859-1, General Inspection Level II (Normal Inspection) · 判定方案 / Decision Schemes: CR AQL 0 / Maj AQL 2.5 / Min AQL 4.0
本报告由 Canton Buying Desk 现场质检员基于现场随机抽样签发,代表大货在检验当时的真实状态。/ This report is issued by Canton Buying Desk on-site inspector based on random sampling, representing the true status of the cargo at the time of inspection.
详细技术判定准则请参阅配套执行标准 / For detailed technical criteria, please refer to the accompanying “Home & Sundries Product Inspection & Acceptance Execution Standard”
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
|||
| 产品品名 / SKU Product Name / SKU |
大货总数量 (pcs) Total Order Qty (pcs) |
大货总箱数 (CTN) Total Cartons Qty |
箱 / CTNS | ||
| 现场包装状态 Packaging Status on Site |
|
AQL 样本量 (n) Sample Size (n) |
pcs | ||
| 随机抽箱编号 Selected Carton Nos. |
判定线 Ac/Re Ac/Re Line (AQL 2.5 / 4.0) |
MA Ac: / Re: MI Ac: / Re: |
|||
2. 包装与标示合规性检查(每项选一) / Packaging & Labeling Compliance Check
| 检查项目 Inspection Items |
合格 / PASS | 不合格 / FAIL | 现场发现记录与数据 / On-site Findings & Data |
|---|---|---|---|
| 2.1 外箱条码与唛头 Outer Carton Shipping Mark & Barcode |
文字、印刷颜色、正侧唛信息符合 PO 要求 / Text, print color, front & side marks match PO requirements |
||
| 2.2 外箱物理保护 Carton Physical Protection |
封箱胶带工字形/十字形、打包带牢固度、纸箱硬度层数 / H/C tape sealing, strap strength, carton ply & rigidity |
||
| 2.3 内包装与彩盒 Inner Pack & Gift Box |
彩盒印刷无错别字、条码 100% 可扫描、单品保护泡棉/气泡袋到位 / No typos on color box, barcodes 100% scannable, foam/bubble protection in place |
||
| 2.4 纸质附件与说明书 Manual, Leaflet & Warranty Card |
版本号正确、字迹清晰、折叠方式与配件袋相符 / Correct version, legible text, folding matches accessory bag |
||
| 2.5 防潮与防霉控制 Moisture & Mold Prevention |
干燥剂数量/类型正确、纸箱及大货无潮湿异味感 / Correct desiccant qty/type, no damp odor in cartons or goods |
3. 现场测试与外形物理功能验证 / On-Site Tests & Physical Function Verification
依据抽样标准,现场必须执行的家居行业核心硬性测试项目 / Core mandatory on-site tests per sampling standard for home & sundries products
木制产品强制仪器要求 / Mandatory for Wooden Items: 须使用含水率测试仪 (Moisture Meter) 实测,数据须严格控制在出口标准 8%–12% (Export Standard 8%–12%) 范围内,超出即按 CR/MA 判定。/ A Moisture Meter must be used; readings must fall strictly within the Export Standard 8%–12% range — exceedance triggers CR/MA classification.
| 测试项目 Test Items |
抽样量 Sample Qty |
判定标准 Criteria |
实际测试结果描述 Test Results & Deviation |
判定 Verdict |
|---|---|---|---|---|
| 3.1 箱码对齐验证 Carton Qty & Code Check |
全抽箱 All selected cartons |
拆箱清点单箱数量,核对彩盒、单品上的 SKU 条码与外箱是否 100% 对应。 Count units per carton; verify inner box & unit SKU/barcode match outer carton 100%. |
|
|
| 3.2 包装箱跌落测试 Carton Drop Test |
1 全装箱 1 packed CTN |
依据 1角-3棱-6面(1 Corner, 3 Edges, 6 Faces)在水泥地面垂直跌落。跌落后外箱允许变形但不得破裂,内大货彩盒无损,产品功能完好且无件脱落。 Drop per 1 corner, 3 edges, 6 faces on concrete. Outer carton may deform but not burst; inner color box intact; product functional, no parts detached. |
|
|
| 3.3 产品尺寸与克重测量 Dimension & Weight Measurement |
5 pcs | 使用数显卡尺、卷尺、电子秤核对产品外径、壁厚、净重。误差须在客户 Specification 允许的公差范围内(默认 ≤ ±3%)。 Verify outer diameter, wall thickness, net weight with caliper, tape, scale. Tolerance per client spec (default ≤ ±3%). |
标称值 / Nominal: / 实测值 / Found: 结果 / Result: |
|
| 3.4 异味与安全残留检查 Odor & Chemical Residue Test |
10 pcs | 贴近嗅闻。产品及内包装不得有刺鼻的回收塑料味、未干透胶水味、工业机油味或化学涂料异味。 Sniff test at close range. No strong recycled plastic, uncured glue, machine oil, or chemical paint odor. |
|
|
| 3.5 组装与配副适配性测试 Assembly & Fitting Test |
5 套 / sets | 针对组装家具/分体式器具。使用附带工具或标准工具现场完整组装。要求:螺丝孔位对齐、无滑丝、无缺件、各分体部件卡扣/公母座接合顺畅无死位。 For assembled furniture/modular items. Full on-site assembly. Holes aligned, no stripped threads, no missing parts, smooth snap/fit connections. |
|
|
| 3.6 结构稳定性与变形检查 Stability & Deformation Test |
5 pcs | 将产品(如杯子、收纳盒、椅子、置物架)置于绝对水平面上,使用塞尺(Feeler Gauge)测量底部悬空间隙。跷跷板/晃动偏差 ≥ 2 mm 即判定为 MA,单项测试须勾选 F。 Place on a perfectly level surface; use a Feeler Gauge to measure bottom gap. Wobble/teeter deflection ≥ 2 mm triggers MA verdict — mark F on this test item. |
塞尺实测间隙 / Feeler Gauge gap: mm
|
|
| 3.7 表面涂层牢固度测试 Coating Cross-Hatch & 3M Tape Test |
3 pcs | 使用 3M 600 胶带粘贴于印刷 Logo、喷漆、电镀表面,以 90° 角迅速用力拉开。要求:油墨/镀层 100% 无脱落、无碎屑剥离。 Apply 3M 600 tape on printed logo, paint, or plating; peel at 90° rapidly. No ink/plating detachment or debris. |
|
|
| 3.8 盛水器具密封性测试 Leakage Test |
5 pcs | 针对水杯/水壶/保鲜盒。注入 80% 额定容量的水,扣紧盖子。模拟翻转、倒置、震晃 5 分钟。要求:密封圈无移位,任何接缝处不得有水珠渗漏。 For cups, kettles, food containers. Fill 80% capacity, seal lid. Invert, shake 5 min. No gasket shift or leakage at seams. |
|
4. 缺陷发现统计与质量接收结论 / Defect Findings & Inspection Conclusion
4.1 现场缺陷明细记录表 / Defect Detailed Ledger
| 序号 No. |
缺陷所处位置(视界面 Zone A/B/C) Defect Location |
缺陷具体现象描述与量化数据 Description of Defects & Quantified Data |
缺陷分类 Defect Classification |
现场判定 Disposed |
|---|---|---|---|---|
| 1 |
|
|
||
| 2 |
|
|
||
| 3 |
|
|
||
| 4 |
|
|
||
| 5 |
|
|
4.2 AQL 缺陷汇总与判定结论 / AQL Summary & Verdict
| 缺陷类别 Defect Category |
最大允许接收缺陷数 (Ac) Acceptable Qty |
触发拒收最低缺陷数 (Re) Rejectable Qty |
现场实际清点缺陷数 (Found) Actual Found Count |
单项判定结果 Individual Verdict |
|---|---|---|---|---|
| 致命缺陷 (CR) Critical Defect |
0 | 1 | ||
| 主要缺陷 (MA) Major Defect |
||||
| 次要缺陷 (MI) Minor Defect |
硬性测试一票否决 / Mandatory Test Veto: 第 3 部分任一强制性现场物理/功能测试(如跌落测试、密封性测试、异味测试等)判定为 F,无论 AQL 计数结果如何,整批须直接勾选 FAIL / HOLD。/ Any mandatory on-site test in Section 3 marked F (e.g., Drop Test, Leakage Test, Odor Test) directly triggers FAIL / HOLD for the entire lot, independent of AQL sampling counts.
(注:工厂负责人签字代表其对上述现场测试结果及缺陷清点数据 100% 认可)/ Signature confirms full acceptance of on-site test results and defect counts.