CANTON BUYING DESK
照明灯具质量控制 · 现场验收签发件
Lighting Products QC · On-Site Inspection Issuance
Lighting Products QC · On-Site Inspection Issuance
照明灯具产品行业质量验收报告表
Lighting Products Inspection & Acceptance Report
依据标准 / Standard: ISO 2859-1, General Inspection Level II (Normal Inspection) · 判定方案 / Decision Schemes: CR AQL 0 / Maj AQL 2.5 / Min AQL 4.0
填写说明请参阅配套文档《照明灯具产品行业质量验收报告表填写指南》 / For instructions, please refer to the accompanying “Lighting Products Inspection & Acceptance Guide”
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
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| 产品品名 / SKU Product Name / SKU |
灯具技术类型 Technology Type |
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| 驱动电源方案 Driver Scheme |
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大货总数量 (pcs) Total Order Qty (pcs) |
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| 现场总箱数 (CTN) Total Cartons (CTN) |
包装完成比例 Packing Completion Ratio |
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| 抽样字码 / 样本量 Sampling Code Letter / Sample Size (n) |
字码 / Code / n = pcs | 随机抽样箱号记录 / Randomly Selected Carton Nos. Record（须覆盖货垛之前、后、上、下、左、右，严格执行分层随机抽样） | |||
| 随机抽样箱号记录 Randomly Selected Carton Nos. Record |
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2. 关键物理与光学指标实测（规格书比对） / Key Physical & Optical Dimensions (Compared with Spec)
注：每批随机抽测 5–10 pcs，记录最大、最小及均值。任一单项超出规格书允差，须在「不合格数」栏如实填写不合格单品数量。 / Randomly test 5–10 pcs per lot; record min/max/avg. Enter actual defect qty for any out-of-tolerance item.
| 检验项目 Inspection Item |
客户规格书标准 Client's Spec & Tolerance |
实测最小值 Min. Found |
实测最大值 Max. Found |
实测平均值 Avg. Found |
不合格数 Defect Qty |
测量工具 Measuring Tool |
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| 单品整灯功率 (W) Rated Power (W) |
功率数字电参数表 Power Meter |
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| 工作电流 (mA) Drive Current (mA) |
电参数测试仪 Power Tester |
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| 相关色温 (CCT / K) Color Temperature |
便携式光谱仪 Spectrometer |
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| 显色指数 (Ra) Color Rendering Index |
便携式光谱仪 Spectrometer |
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| 整灯装配高度/外径 (mm) Total Dimension (mm) |
数显卡尺/卷尺 Caliper / Tape |
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| 单灯净重 (g/kg) Unit Net Weight |
电子克重秤 Electronic Scale |
逻辑闭环 / Logic Loop: 此处「不合格数」栏发现的任何不合格单品数量，必须如实、百分之百累加至「第 4 部分」严重缺陷（Maj）总数中，共同参与 AQL 判定。严禁漏记。 / Any defect qty recorded here must be fully rolled into Section 4 Major (Maj) total for AQL decision. No omission allowed.
3. 现场安全、功能性及可靠性测试（SOP 强力执行） / Safety & Functional Tests
注：QC 现场必须按以下标准 SOP 操作，无设备则勾选「现场无设备」并即时汇报，严禁虚构数据。 / QC must follow SOP on-site; if no equipment, mark accordingly and report immediately. No fabricated data.
| 测试模块 Test Module |
标准操作要求 Standard Operating Procedure (SOP) |
执行状态 Status |
实测现象与数据记录 Test Findings & Data |
判定 Verdict |
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| 高压介电耐压测试 Hi-Pot Test |
输入端与外壳金属裸露处施加高压（I 类灯具通常 AC 1500V，II 类 AC 3750V），测试时间 1s–60s，设置漏电流报警值（通常 5 mA），检查是否击穿。 Apply high voltage between input and exposed metal (Class I: AC 1500V, Class II: AC 3750V), 1s–60s, leakage alarm typically 5 mA; check for breakdown. |
实测电压 / Voltage: V / 漏电流 / Leakage: mA 现象 / Phenomenon: |
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| 接地电阻测试 Ground Resistance |
仅适用于 I 类灯具。在外壳接地端子/金属裸露处与输入接地线间通 25A 电流，测试电阻值。标准要求电阻值 ≤ 0.1 Ω。 Class I only. Apply 25A between ground terminal and input ground wire. Standard: resistance ≤ 0.1 Ω. |
实测最大电阻值 / Max Resistance: Ω | ||
| 低压/输入电压宽幅启动测试 Low Voltage Startup |
调压器将电压降至额定电压下限（如额定 220V，降至 180V），或直接调至 90V（宽压驱动），频繁开关 5 次，检查灯具能否正常瞬间点亮、无闪烁。 Reduce voltage to lower limit (e.g., 180V for 220V rated) or 90V for wide-range driver; switch on/off 5 times; check instant start without flicker. |
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| 快速点灭寿命冲击（电涌） On/Off Switching Shock |
额定电压下，执行 [通电 5s → 断电 5s] 为一个循环，连续冲击 20 次。检查灯具、驱动电源以及 LED 光源是否损坏、变色。 At rated voltage, cycle [on 5s → off 5s] for 20 times. Check lamp, driver, and LED for damage or discoloration. |
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| 光输出频闪测试 Flicker & Ripple Test |
使用频闪仪测量；若无专业设备，将手机摄像头切换至录像模式（或高快门模式）对准发光面，目视观察屏幕是否有肉眼可见的水波纹横向条幅。 Measure with flicker meter; if unavailable, use phone camera (video/high-shutter mode) aimed at light panel; check for visible ripple bands on screen. |
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| 接地线拉力测试 Cord Anchorage Test |
对灯具电源线输入引出端进行拉力测试（根据线重施加 30N/60N 拉力，维持 1s，连续 25 次），检查电源线是否有位移、滑出或内部接线受损。 Pull test on power cord entry (30N/60N per cord weight, 1s hold, 25 cycles). Check for displacement, slippage, or internal wire damage. |
位移量 / Displacement: mm 现象 / Phenomenon: |
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| 结构防水与关键元器件核对 Waterproof Structure & Critical Component Verification |
针对室外/防水灯具（路灯、投光灯等），至少拆解 2 pcs 样品的驱动腔体与光源腔体，目视检查防水硅胶圈是否平整、无位移、无溢胶；核对驱动壳体 tc 极限温度铭牌是否与规格书 BOM 一致。 For outdoor/IP-rated lamps: disassemble ≥2 pcs driver & light chambers; inspect silicone gasket flatness/position/excess glue; verify driver tc max temp label matches Spec BOM. |
硅胶圈 / Gasket: tc 铭牌 / tc Label: °C / BOM: °C |
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| 整灯组装配合与装配测试 Assembly & Fit Test |
抽取样品与配套的安装配件（挂板、螺丝、吸顶盘、支架）在模拟天花板/导轨上实际组装 5 套。检查结构件是否干涉、滑丝、缝隙过大。 Assemble 5 sets with mounting accessories (bracket, screws, ceiling plate) on simulated ceiling/track. Check interference, stripped threads, excessive gaps. |
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| 运输跌落测试（大货整箱） Carton Drop Test |
针对已包装成品外箱，按标准高度执行 1 角 3 边 6 面自由落体跌落。跌落后开箱全检，检查灯具内部变压器是否脱落、外壳变形、功能。 Packed master carton dropped from standard height: 1 corner, 3 edges, 6 faces. Full inspection after drop for loose transformer, deformation, function. |
4. 外观与结构缺陷统计明细（按严重程度分类） / Defect Summary
| 缺陷等级 Defect Classification |
对应 AQL AQL Limit |
合格接收数 Ac Accept (Ac) |
不合格拒收数 Re Reject (Re) |
现场具体缺陷描述（箱号 + 位置 + 现象 + 数据/数量） Specific Defect Description On-Site (Carton No. + Location + Symptom + Data/Qty) |
实际计数值 Found |
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| 致命缺陷 (CR) Critical Defect (CR) |
AQL 0 | 0 | 1 | ||
| 严重缺陷 / Major Defect (Maj) | AQL 2.5 | ||||
| 轻微缺陷 / Minor Defect (Min) | AQL 4.0 |
质量验收最终结论声明 / Final Acceptance Declaration: 本检验基于现场随机抽样。本报告并不免除供应商对后续发现的潜伏缺陷（如大货点亮老化后的批量死灯、光衰、EMC 超标等）所应承担的合同义务或质量责任。/ This inspection was performed based on random sampling from the available lot at the time of inspection. This report does not relieve the supplier from their contractual obligations or liability for any latent defects subsequently discovered (e.g., batch LED failure after aging, lumen depreciation, EMC non-compliance).
检验员 (QC) 现场签署 / Canton Buying Desk Inspector (QC) Signature：
签署日期 / Date of Signature: YYYY / MM / DD
供应商 / 工厂质量负责人 (QA/QC Manager) 现场确认及盖章 / Supplier / Factory QA/QC Manager Confirmation：
确认日期 / Date of Confirmation: YYYY / MM / DD