CANTON BUYING DESK
Electronic & Electrical Quality Assurance · On-Site Inspection Issuance
Electronic & Electrical QA · Field Inspection Certificate
Electronic & Electrical QA · Field Inspection Certificate
电子电气产品行业质量验收报告表
Electronic & Electrical Products Inspection & Acceptance Report
依据标准 / Standard: ISO 2859-1, ANSI/ASQ Z1.4, General Inspection Level II (Normal Inspection) · 判定方案 / Decision Schemes: CR AQL 0 / MA AQL 1.5 / MI AQL 4.0
执行标准请参阅配套文档 / For execution standards, please refer to the accompanying “Electronic & Electrical Products Inspection Execution Standards & SOP”
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
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| 产品名称 / SKU Product Name / SKU |
产品类别 Product Category |
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| 大货总数量 (pcs) Total Lot Size (pcs) |
检验阶段 Inspection Stage |
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抽样字码 / 样本量 Sampling Code Letter / Sample Size (n) |
字码 / Code / n = pcs | |
| 抽样检验标准 Sampling Standard |
ISO 2859-1 / ANSI/ASQ Z1.4 · 一般检验水平 II / General Inspection Level II | 核心元器件核对 BOM Consistency Verification |
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| 判定标准设定 AQL Settings |
致命缺陷 (CR) / Critical Defect (CR): AQL 0 | 严重缺陷 (MA) / Major Defect (MA): AQL 1.5 | 轻微缺陷 (MI) / Minor Defect (MI): AQL 4.0 · 判定方案 (Ac / Re) / Decision Schemes: CR: 0 / 1 | MA: / | MI: / | ||||
2. 核心技术规格与现场安全测试记录 / Technical Specifications & On-Site Safety Tests
注：测试样品数量及判定原则详见执行标准；任何安全测试项目不合格直接触发整批拒收。 / Note: Refer to the accompanying execution standards for sample sizes and decision rules. Any failed safety test item triggers immediate lot rejection under the Immediate Lot Rejection Protocol for Critical Safety Standards.
| 序号 No. |
测试项目 Test Items |
规格要求 / 行业标准 Specifications / Standards |
测试样品量 Test Sample Size |
判定结果 Result (P/F) |
现场测量数据记录 / 备注说明 Measured Data & Remarks |
|---|---|---|---|---|---|
| 1 | 耐压测试 Dielectric Voltage Withstand Test (Hi-Pot Test) |
输入端对金属外壳：1500V AC，漏电流 < 5mA，历时 1s 无击穿闪络现象。 Input to metal enclosure: 1500V AC, leakage < 5mA, 1s duration, no breakdown or flashover. |
实测漏电流 / Measured Leakage: mA / 仪器型号 / Instrument: | ||
| 2 | 接地电阻测试 Protective Grounding Bond Resistance Check |
保护接地触点与易触及金属部件间电阻 ≤ 0.1Ω（测试电流 25A 历时 5s）。 Ground contact to accessible metal parts ≤ 0.1Ω (25A test current, 5s duration). |
最大实测值 / Max. Found: Ω | ||
| 3 | 绝缘电阻测试 Insulation Resistance Measurement |
带电部件之间、带电部件与外壳之间绝缘电阻 ≥ 100MΩ（500V DC）。 Between live parts and to enclosure ≥ 100MΩ (500V DC). |
最小实测值 / Min. Found: MΩ | ||
| 4 | 额定功率与通电负载测试 Rated Power Consumption & Functional Load Operations |
额定电压下运行，稳定输入功率/电流偏离额定值在 -10% 至 +5% 之间。 At rated voltage, stable input power/current within -10% to +5% of rated value. |
额定 / Rated: W / 实测 / Found: W | ||
| 5 | 全功能通电运行 Full Functional Power-On Test |
按照产品说明书/技术协议，所有档位、按键、数码显示、保护回路动作均工作正常。 Per manual/specification: all gears, buttons, displays, and protection circuits function normally. |
功能抽检总数 / Units Tested: pcs / 不良 / Defective: pcs | ||
| 6 | 标牌与核心元器件核对 Nameplate & Core Component Verification |
铭牌参数、安全认证标志(CE/CCC/UL)、内部变压器/继电器/电容品牌等与 BOM 100% 相符。 Nameplate, safety marks (CE/CCC/UL), and core components match BOM 100%. |
100% |
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| 7 | 外观尺寸与关键结构 Dimensions & Key Structural Integrity |
外壳装配间隙 ≤ 0.5mm，无错位错装；长宽高及安装孔距符合图纸（公差 ±0.2mm）。 Enclosure gap ≤ 0.5mm, no misalignment; dimensions and mounting holes per drawing (±0.2mm tolerance). |
尺寸抽检数 / Units Checked: pcs / 超差数 / Out of Spec: pcs | ||
| 8 | 接地可靠性与内部接线 Ground Reliability & Internal Wiring Integrity |
内部接地线必须使用黄绿双色线，有防松垫圈，焊点饱满无虚焊，接线无裸露铜丝。 Ground wire must be yellow-green; lock washers required; solid solder joints; no exposed copper conductors. |
拆壳检查数 / Units Opened: pcs | ||
| 9 | 包装防护跌落测试 Free-Fall Transit Packaging Drop Test (1-Corner, 3-Edges, 6-Faces) |
外箱标识符合出货要求；单件成品按标准进行 1角3边6面 自由跌落测试后无损且功能正常。 Outer carton labeling compliant; unit drop test (1 corner, 3 edges, 6 faces) with no damage and normal function post-test. |
1 unit | 跌落高度 / Drop Height: cm |
3. 缺陷分类统计明细 / Defect Classification Breakdown
提示：请现场 QC 务必对照第 1 部分之实际样本量 n，严格复核 ISO 2859-1 字码表后填入对应的 Ac/Re 值，严禁凭经验估算。本行业 MA 采用 AQL 1.5。 / Note: Inspector must cross-reference the ISO 2859-1 code letter table based on actual sample size “n” in Section 1 before entering Ac/Re values. Estimation without table lookup is prohibited. MA AQL for this vertical is 1.5.
| 缺陷等级 Defect Classification |
对应 AQL AQL Limit |
合格接收数 Ac Accept (Ac) |
不合格拒收数 Re Reject (Re) |
缺陷位置与具体现象描述（位置 + 现象 + 数据/数量） Defect Location & Specific Phenomenon Details |
实际计数值 Actual Defects Found |
|---|---|---|---|---|---|
| 致命缺陷 (CR) Critical Defect (CR) — Safety & Regulatory Compliance |
AQL 0 | 0 | 1 | ||
| 严重缺陷 (MA) Major Defect (MA) — Functional & Structural Integrity |
AQL 1.5 | ||||
| 轻微缺陷 (MI) Minor Defect (MI) — Aesthetic & Workmanship Deviations |
AQL 4.0 |
质量验收最终结论声明 / Final Acceptance Declaration: 本检验基于现场随机抽样。本报告并不免除供应商对后续发现的潜伏缺陷（如长期老化失效、批量设计缺陷）所应承担的合同义务或质量责任。/ This inspection was performed based on random sampling from the available lot at the time of inspection. This report does not relieve the supplier from their contractual obligations or liability for any latent defects subsequently discovered (including long-term aging failure or batch design defects).
4. 现场签字确认 / Verification Signatures
检验员 (QC) 现场签署 / Canton Buying Desk Inspector (QC) Signature：
签署日期 / Date of Signature: YYYY / MM / DD
供应商 / 工厂质量负责人 (QA/QC Manager) 现场确认 / Supplier / Factory QA/QC Manager Confirmation：
确认日期 / Date of Confirmation: YYYY / MM / DD