Sanitary Ware QC · On-Site Inspection Issuance
卫浴产品行业质量工程验收报告标准
Sanitary Ware Quality Acceptance & Engineering Report Standard
依据标准 / Applicable Standard: ISO 2859-1, General Inspection Level II (Normal Inspection) · 判定方案 / Acceptance Criteria: CR AQL 0 / Major AQL 1.5 / Minor AQL 4.0
技术审查与工程执行规范请参阅配套标准 / For engineering specifications and on-site execution protocols, refer to the accompanying Sanitary Ware Quality Acceptance Engineering Standard & Execution Specification
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
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| 检验员姓名 Inspector Name |
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| 产品品名 / SKU Product Name & SKU |
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| 卫浴产品类别 Product Category |
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| 大货总数量 (pcs) Total Order Qty (pcs) |
包装总箱数 (ctns) Total Cartons (ctns) |
已完工装箱数 Qty Fully Packed |
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| 未完工或散货数 Qty Unpacked |
抽样样本量 n (pcs) Sample Size (n) |
外箱抽检数 (ctns) Carton Sampled Qty |
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| 缺陷判定水准限值 AQL Limits |
致命缺陷 (CR) / Critical Defect (CR) | AQL 0 | Ac = 0 | Re = 1 | |
| 主要缺陷 (MA) / Major Defect (MA) | AQL 1.5 | Ac = | Re = | ||
| 次要缺陷 (MI) / Minor Defect (MI) | AQL 4.0 | Ac = | Re = | ||
2. 现场关键功能测试与实测计量记录 / On-Site Functional Tests & Metrology
注:根据产品类别勾选适用测试项并记录实测数据。测试方法详见工程执行标准。判定结果请勾选 P (Pass) 或 F (Fail)。/ Select applicable tests by product category and record measured data. Refer to the Execution Specification for test methods. Mark P (Pass) or F (Fail) for each verdict.
| 适用 Applicable |
测试项目 Test Item |
实测现象 / 数据记录 Test Findings / Data Record |
判定 Verdict |
|---|---|---|---|
| 试水/气密性测试 Water / Air Leakage Test 100% 或抽样水检/高压气检,严禁滴漏 100% or sampled hydraulic/air pressure test; zero leakage permitted |
测试抽样数 / Units Tested: pcs / 漏水/气漏数 / Leak Count: pcs | ||
| 陶瓷冲水与承重测试 Ceramic Flush & Load Test 冲水性能 / 150 kg 静态承重保持 30 分钟,检查变形与裂纹 Flush performance; 150 kg static load held 30 min — check deformation and cracking |
测试抽样数 / Units Tested: pcs / 异常说明 / Non-Conformance Notes: | ||
| 表面电镀/涂层厚度实测 Plating / Coating Thickness 数显测厚仪测量,记录 μm 值 Digital coating thickness gauge; record readings in μm |
要求标准 / Spec Minimum: ≥ μm / 实测范围 / As-Found Range: ~ μm (仅填数字,单位已固化 / Numerical values only; unit fixed as μm) | ||
| 百格测试与附着力 Cross-Hatch Adhesion Test 电镀/烤漆表面,3M 胶带百格,≥ 4B 等级 Plated or painted surfaces; 3M tape cross-hatch peel; minimum 4B grade |
测试抽样数 / Units Tested: pcs / 剥落面积/等级 / Peel-Off Area or Grade: | ||
| 密合度与配合性 Fit & Gap Tolerance 合页开合 / 柜门缝隙 / 台盆与柜体安装缝隙 Hinge operation; cabinet door gaps; basin-to-vanity installation gaps |
要求标准 / Spec Maximum: ≤ mm / 实测最大缝隙 / Maximum Gap Found: mm | ||
| 电气安全测试 Electrical Safety Test 智能马桶/LED 镜:防漏电、接地电阻及耐压绝缘测试 Smart toilet / LED mirror: leakage, grounding resistance, and hi-pot insulation tests |
测试抽样数 / Units Tested: pcs / 漏电流/绝缘电阻 / Leakage Current & Insulation Resistance: | ||
| 产品称重与关键尺寸实测 Weight & Key Dimensions 对照客户规格书 Spec / BOM 核对 Verify against client Specification / BOM |
标准重量 / Spec Weight: kg / 实测 / As Found: kg 关键尺寸 1 / Key Dim 1 — Spec: mm / 实测 / As Found: mm 关键尺寸 2 / Key Dim 2 — Spec: mm / 实测 / As Found: mm |
3. 包装、标识与条码核对明细 / Packaging, Marking & Barcode Compliance
请逐项点检,合格勾选 Pass 列,不合格勾选 Fail 列并在第 4 部分详细记录缺陷。/ Inspect each line item. Mark Pass if conforming; mark Fail and document the defect in Section 4 if non-conforming.
| 合格 Pass |
不合格 Fail |
核对项目 / Inspection Item |
|---|---|---|
| 外箱印刷与侧唛 / Master Carton Marking — 品名、SKU、毛重、净重、跌落警示标识正确,无拼写错误 / Product name, SKU, gross/net weight, and drop-test handling symbol correct; no spelling errors | ||
| 商品条码核对 / Barcode Verification — 扫描枪实测,条码数据与客户采购订单 SKU 100% 一致 / Scanner-verified barcode data 100% matches client PO SKU | ||
| 配件与说明书点检 / Accessories & Manuals — 角阀、软管、生料带、膨胀螺丝、密封胶、多语言说明书配齐 / Angle valves, hoses, PTFE tape, expansion anchors, sealant, and multilingual manuals complete | ||
| 摔箱测试 / Carton Drop Test — 按国际运输标准 1 角 3 边 6 面自由跌落,内装无碎裂损坏 / Per international shipping protocol: 1 corner, 3 edges, 6 faces — no breakage to inner goods |
4. 现场缺陷计数与位置分布统计 / Defect Counting & Position Distribution
表面分区:A 面 — 迎水正面/核心视线面 | B 面 — 次要侧面 | C 面 — 底面/靠墙面/隐蔽面 / Surface zones: Zone A — primary water-facing / line-of-sight surfaces · Zone B — secondary sides · Zone C — bottom, wall-facing, and concealed surfaces
| 缺陷项目与现象描述 Defect Descriptions & Symptoms |
缺陷分类 CR/MA/MI |
A 面发现数 Zone A |
B 面发现数 Zone B |
C 面发现数 Zone C |
实际计数值 Total Found |
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| 缺陷汇总 / Summary | 致命缺陷 (CR) 实际总数 / CR Total: pcs | 主要缺陷 (MA) 实际总数 / MA Total: pcs | 次要缺陷 (MI) 实际总数 / MI Total: pcs |