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家用电器质量控制 · 现场验收签发件
Home Appliances QC · On-Site Inspection Issuance
Home Appliances QC · On-Site Inspection Issuance
家用电器行业质量验收报告表
Home Appliances Inspection & Acceptance Report
依据标准 / Standard: ISO 2859-1, ANSI/ASQ Z1.4, General Inspection Level II (Normal Inspection) · 判定方案 / Decision Schemes: CR AQL 0 / Maj AQL 2.5 / Min AQL 4.0
技术执行依据与规范请参阅配套文档《家用电器行业质量技术操作与执行标准说明》 / For technical execution references and protocols, please refer to the accompanying “Technical Operating & Execution Standards for Home Appliances (SOP)”
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
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| 电器产品名称 / SKU Product Name / SKU |
产品品类 Product Category |
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大货总数量 (台/pcs) Total Order Qty (units/pcs) |
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| 现场总箱数 (CTN) Total Cartons (CTN) |
包装完成比例 Packing Completion Ratio |
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抽样字码 / 样本量 Sampling Code Letter / Sample Size (n) |
字码 / Code Letter / n = 台 / units (pcs) | |
| 随机抽样箱号记录 Randomly Selected Carton Nos. Record |
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2. 关键物理指标及电气参数实测（对照规格书/铭牌） / Key Physical & Electrical Parameters (Compared with Specification / Nameplate)
| 检验项目 Inspection Item |
客户规格书标准 Client's Spec & Tolerance |
实测最小值 Min. Found |
实测最大值 Max. Found |
实测平均值 Avg. Found |
单项判定 Result |
测量工具/设备 Measuring Tool / Equipment |
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| 单台毛重/净重 (kg) Gross / Net Weight per Unit (kg) |
电子台秤 Electronic Platform Scale |
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| 产品外形尺寸 (mm) Overall Product Dimensions (mm) |
卷尺/数显卡尺 Tape Measure / Digital Caliper |
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| 电源线外露长度 (m) Exposed Power Cord Length (m) |
卷尺 Tape Measure |
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| 额定输入功率 (W) Rated Input Power (W) |
功率数字测试仪 Digital Power Meter |
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| 额定工作电流 (A) Rated Operating Current (A) |
电流表/功率计 Ammeter / Power Analyzer |
3. 现场安全性能及功能性测试（安规与家电专项测试） / On-Site Safety & Functional Tests (Safety & Home Appliance Specific)
| 测试模块 Test Module |
标准操作要求 Standard Operating Procedure (SOP) |
执行状态 Status |
实测现象 / 数据记录 Test Findings / Data Record |
判定 Verdict |
|---|---|---|---|---|
| 安规测试：耐压测试 (Hi-Pot) Safety Test: Hi-Pot (Dielectric Withstand) |
依规格书输入高压（如 1500V/50Hz/1s），测试漏电流值，检查是否有击穿闪络。 Apply specified high voltage (e.g., 1500V/50Hz/1s), measure leakage current, check for breakdown or flashover. |
实测击穿数 / Breakdown: 台 / 漏电流 / Leakage: mA | ||
| 安规测试：接地电阻测试 Safety Test: Ground Continuity / Resistance |
测量产品外露可触及金属部件与接地端子之间的电阻值，标准通常 ≤ 0.1Ω 或 0.2Ω。 Measure resistance between accessible metal parts and ground terminal; typically ≤ 0.1Ω or 0.2Ω. |
实测最大接地电阻 / Max. Ground Resistance: Ω | ||
| 安规测试：泄露电流与功率稳定 Safety Test: Leakage Current & Power Stability |
在额定工作电压下通电至稳定状态，测量功率偏差（通常在 +5% 至 -10% 内）及泄漏电流。 Energize at rated voltage until stable; measure power deviation (typically +5% to -10%) and leakage current. |
额定 / Rated: W / 实测 / Found: W / 泄漏电流 / Leakage: mA | ||
| 结构与装配：冷态跌落测试 Structure & Assembly: Cold Drop Test (Unit Level) |
抽 3 台成品单机（非整箱），从 1.0 米高度自由跌落至硬木板/水泥地 3 次，检查外壳开裂、内部元器件脱落及通电功能。 Drop 3 finished units (not cartons) from 1.0 m onto hard surface × 3; check housing cracks, internal part detachment, and power-on function. |
外壳开裂 / Cracks: pcs / 内部脱落 / Detachment: pcs / 跌落后通电 / Power-on after drop: | ||
| 核心功能：连续通电运转测试 Core Function: Continuous Run Test |
样品总量 n 中抽取 3–5 台，在额定电压下连续运转 30 分钟以上，检查温升、异响、异味、发热及各档位调节响应。 Select 3–5 units from sample n; run at rated voltage ≥ 30 min; check temperature rise, noise, odor, heating, and mode/gear response. |
最高发热点 / Max. Hot Spot: ℃ / 噪声异响 / Noise: / 档位 / Gears: | ||
| 涂层附着力：百格与丝印测试 Coating Adhesion: Cross-Hatch & Silk Screen Test |
用百格刀划格，或用 3M 610 胶带紧压在表面丝印、电镀、喷涂图案上，90° 快速撕扯 3 次。 Cross-hatch scoring or apply 3M 610 tape on silk screen/plating/coating, peel rapidly at 90° for 3 times. |
丝印脱落 / Print peel: / 电镀剥离 / Plating peel: % / 评级 / Rating: B | ||
| 物流模拟：大货整箱跌落 Logistics Simulation: Master Carton Drop Test |
已包装成品外箱，按 ISTA-1A 或标准高度（1角3边6面）执行自由落体跌落，检查内包装与彩盒损坏度。 Packed master carton dropped per ISTA-1A or standard height: 1 corner, 3 edges, 6 faces; check inner pack and retail box damage. |
外箱破损 / Outer carton: / 内彩盒变形 / Inner box: / 产品 / Product: |
4. 外观缺陷统计明细（家电行业缺陷分区判定结果） / Defect Summary (Home Appliance Zone Inspection Results)
提示：请现场 QC 务必对照第 1 部分之实际样本量 n，严格复核 ISO 2859-1 字码表后填入对应的 Ac/Re 值，严禁凭经验盲填。 / Note: Inspector must double-check the ISO 2859-1 code letter table based on the actual sample size “n” in Section 1 before filling in Ac/Re values.
| 缺陷等级 Defect Classification |
对应 AQL AQL Limit |
合格接收数 Ac Accept (Ac) |
不合格拒收数 Re Reject (Re) |
现场具体缺陷描述（位置 + 现象 + 数据 / 数量） Specific Defect Description On-Site (Location + Symptom + Data/Qty) |
实际计数值 Found |
|---|---|---|---|---|---|
| 致命缺陷 (CR) Critical Defect (CR) |
AQL 0 | 0 | 1 | ||
| 严重缺陷 / Major Defect (Maj) | AQL 2.5 | ||||
| 轻微缺陷 / Minor Defect (Min) | AQL 4.0 |
质量验收最终结论声明 / Final Acceptance Declaration: 本检验基于现场随机抽样。本报告并不免除供应商对后续发现的潜伏缺陷（尤其是批量性电子元器件老化、隐性耐压击穿等）所应承担的合同义务或质量责任。/ This inspection was performed based on random sampling from the available lot at the time of inspection. This report does not relieve the supplier from their contractual obligations or liability for any latent defects subsequently discovered (including batch component aging or latent dielectric breakdown).
检验员 (QC) 现场签署 / Canton Buying Desk Inspector (QC) Signature：
签署日期 / Date of Signature: YYYY / MM / DD
供应商 / 工厂质量负责人 (QA/QC Manager) 现场确认 / Supplier / Factory QA/QC Manager Confirmation：
确认日期 / Date of Confirmation: YYYY / MM / DD