Furniture QC · On-Site Inspection Issuance
家具行业质量验收报告表
Furniture Inspection & Acceptance Report
依据标准 / Standard: ISO 2859-1, General Inspection Level II (Normal Inspection) · 判定方案 / Decision Schemes: CR AQL 0 / MA AQL 2.5 / MI AQL 4.0
填写说明请参阅配套文档 / For execution standards, please refer to the accompanying “Furniture Inspection Execution Specifications & SOP”
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
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| 家具品名 / SKU Product Name / SKU |
家具材质类型 Material Type |
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大货总数量 (pcs) Total Order Qty (pcs) |
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| 现场总箱数 (CTN) Total Cartons (CTN) |
包装完成比例 Packing Completion Ratio |
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抽样字码 / 样本量 Sampling Code Letter / Sample Size (n) |
字码 / Code / n = pcs | |
| 随机抽样箱号记录 Randomly Selected Carton Nos. Record |
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2. 关键物理指标实测(规格书比对) / Key Physical Dimensions & Structure (Compared with Specification)
建议每批至少抽测 3–5 pcs,对比客户规格书 / 外箱唛头允差。 / Recommended: test at least 3–5 pcs per lot against client specification and carton marking tolerances.
注:任何单件家具的实测数据若超出规格书允差,该物理检验项即判定为 F(不合格),此不合格件必须计入第四部分的缺陷明细中。 / Note: Any single piece found failing the specification will lead to a ‘Fail’ verdict for that physical test item, and the defective piece shall be counted into Section 4 (Defect Summary).
| 检验项目 Inspection Item |
客户规格书标准 Client's Spec & Tolerance |
实测最小值 Min. Found |
实测最大值 Max. Found |
实测平均值 Avg. Found |
单项判定 Result |
测量工具 Measuring Tool |
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| 成品整体外形尺寸 (长×宽×高 mm) Overall Dimensions (L×W×H mm) |
5米卷尺 5m Tape Measure |
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| 关键板材厚度 / 管壁厚度 (mm) Key Panel / Tube Wall Thickness (mm) |
数显卡尺 Digital Caliper |
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| 含水率(仅木质家具实测 %) Moisture Content (Wood Furniture Only, %) |
木材含水率测试仪 Wood Moisture Meter |
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| 成品单件净重 / 外箱毛重 (kg) Unit Net Weight / Carton Gross Weight (kg) |
手提电子秤/地磅 Hand Scale / Platform Scale |
3. 现场功能性及结构工艺测试 / On-Site Functional & Structural Tests
现场具备条件时 QC 必须执行;无设备则勾选「现场无设备」并注明,不得虚构数据。 / Execute when conditions permit; if no equipment, mark “No Equipment On-Site” — never fabricate data.
| 测试模块 Test Module |
标准操作要求 Standard Operating Procedure (SOP) |
执行状态 Status |
实测现象 / 数据记录 Test Findings / Data Record |
判定 Verdict |
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| 结构稳固性与四脚平稳度测试 Stability & Leveling Test |
将家具放置在绝对水平面上,对顶部施加水平及垂直推力;检查四脚是否着地,有无翘曲、晃动或异响。 Place on level surface; apply horizontal and vertical force on top; check all legs contact floor, wobble > 2 mm, warping, or abnormal noise. |
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| 五金拉手/导轨/气杆开关寿命与阻尼测试 Hardware & Mechanism Test |
对柜门、抽屉、气动杆等活动部件连续进行不少于 20 次的完全开合操作,检查滑轨顺畅度、阻尼缓冲及回弹力。 Fully open/close doors, drawers, gas lifts ≥ 20 cycles; check slide smoothness, damping, and spring-back. |
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| 试装配测试(针对拆装 KD 家具) Trial Assembly Test for KD Furniture |
现场随机抽取 1 套完整未拆封包装,严格使用盒内自带五金及说明书进行全套组装。检查孔位对齐度、错漏件、装配缝隙。 Randomly select 1 sealed carton; assemble using included hardware and manual only; check hole alignment, missing parts, assembly gaps; check hardware quantity completeness against BOM/manual (overage is acceptable, shortage is a Fail). |
组装耗时 / Assembly Time: min / 孔位偏差 / Hole Offset: mm / 螺丝脱丝 / Stripped Screws: pcs | ||
| 软体家具面料附着力与擦拭测试 Upholstery Rub Test |
使用白色干燥/湿润纯棉布,在皮革或面料表面用力来回擦拭 20 次,检查有无掉色、染色或涂层开裂。 Rub leather or fabric surface firmly with dry/wet white cotton cloth × 20; check color transfer, staining, or coating cracking. |
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| 外箱包装运输跌落测试 Carton Drop Test |
针对已包装好的重型外箱,按标准高度(依据整箱重量 ISTA 1A/2A 标准)执行 1角 3边 6面 自由落体跌落,检查内衬及产品损坏情况。 Drop packed master carton per ISTA 1A/2A height based on weight: 1 corner, 3 edges, 6 faces; check inner pack and product damage. |
4. 外观与工艺缺陷统计明细(外观分区判定结果) / Defect Summary (Visual Zone Inspection Results)
| 缺陷等级 Defect Classification |
对应 AQL AQL Limit |
合格接收数 Ac Accept (Ac) |
不合格拒收数 Re Reject (Re) |
现场具体缺陷描述(位置 + 现象 + 数据 / 数量) Specific Defect Description On-Site (Location + Symptom + Data/Qty) |
实际计数值 Found |
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| 致命缺陷 (CR) Critical Defect (CR) |
AQL 0 | 0 | 1 | ||
| 严重缺陷 / Major Defect (MA) | AQL 2.5 | ||||
| 轻微缺陷 / Minor Defect (MI) | AQL 4.0 |