CANTON BUYING DESK
技术质量控制与现场检验签发
Technical Quality Control & On-Site Inspection Issuance
Technical Quality Control & On-Site Inspection Issuance
陶瓷制品质量验收标准报告表
Ceramic Products Inspection & Quality Acceptance Protocol
依据标准 / Standard: ISO 2859-1, General Inspection Level II (Normal Inspection) · 判定方案 / Decision Schemes: CR AQL 0 / Maj AQL 2.5 / Min AQL 4.0
针对品类 / Categories: 佛山建筑陶瓷（瓷砖/岩板）/ Foshan Building Ceramics (Tiles / Slabs) · 艺术及日用陶瓷（花瓶/摆件/餐具）/ Artistic & Daily-Use Ceramics (Vases / Display Ware / Tableware)
执行标准请参阅配套文档 / For field execution standards, refer to the companion “Ceramic Products Inspection SOP (Standard Operating Procedure)”
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
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| 大货总数量 (pcs) Total Order Qty (pcs) |
现场总箱数 (CTN) Total Cartons (CTN) |
样品品名 / SKU Product Name / SKU |
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| 陶瓷产品类别 Ceramic Product Category |
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| 包装完成比例 Packaging Completion Rate |
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| 抽样字码 / 样本量 AQL Sampling Code Letter / Sample Size (n) |
字码 / Code Letter / 外观检查样本量 / Visual Inspection Sample Size (n) = pcs | ||||
| 随机抽样箱号记录 Randomized Carton Selection Log |
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2. 关键几何尺寸与物理指标实测（规格书比对） / Key Dimensions & Physical Measurements (Compared with Specification)
| 检验项目 Inspection Item |
客户规格书标准及允差 Client Specification & Tolerance |
实测最小值 Min. Found |
实测最大值 Max. Found |
单项判定 Item Result |
测量量具 Measuring Instrument |
|---|---|---|---|---|---|
| 单品边长 / 直径 (mm) Unit Length / Diameter (mm) |
数显卡尺 / 钢卷尺 Digital Caliper / Tape Measure |
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| 单品厚度 (mm) Unit Thickness (mm) |
数显卡尺 Digital Caliper |
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| 对角线差 (mm) Diagonal Variance (mm) |
钢卷尺 / 对角线尺 Tape Measure / Diagonal Gauge |
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| 平整度 / 翘曲度 (mm) Surface Flatness / Warpage Rate (mm) |
塞尺 / 平整度测试仪 Feeler Gauge / Flatness Tester |
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| 单品克重 / 净重 (kg) Unit Weight / Net Weight (kg) |
电子秤 Electronic Scale |
注 / Note: 尺寸测量每箱随机抽取 1–2 pcs 进行精准量测并记录极值；P = Pass, F = Fail / Measure 1–2 pcs per carton randomly; record min/max values.
3. 现场功能性及特殊工艺测试（核心防破损与应力测试） / On-Site Functional & Special Process Tests (Anti-Breakage & Stress Verification)
| 测试模块 Test Module |
标准操作要求 Standard Operating Procedure (SOP) |
执行状态 Execution Status |
实测现象 / 数据记录 Test Findings / Data Record |
判定 Verdict |
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| 吸水率测试 Water Absorption Test |
滴水法 / 称重法：在瓷砖坯底滴水，观察渗透速度；或按合同烘干吸水称重，判定磁化程度。 Drop-water or gravimetric method: apply water to tile back; observe penetration rate, or weigh after oven-drying per contract to assess vitrification degree. |
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| 拼缝与对色测试 Joint Alignment & Color Match Test |
随机抽取 4 片同款产品进行现场平铺拼接，观察拼缝高低差、缝隙间距及 D65 光源下色差。 Lay 4 pcs of same SKU flat; inspect joint height differential, gap width, and color variance under D65 illuminant. |
错位 / 高低差 (mm) / Misalignment / Height Differential (mm): / 色差可见度 / Color Variance Visibility: | ||
| 釉面耐磨 / 抗刮 Glaze Abrasion / Scratch Resistance Test |
使用高硬度小刀或石英砂在样品非主视面均匀划拭；检查抗划伤附着力（适用于抛光砖 / 釉面砖）。 Scratch non-primary surface uniformly with hardened blade or quartz sand; verify glaze adhesion (polished / glazed tiles). |
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| 包装防破损跌落 Master Carton Drop Test (Anti-Breakage) |
运输包装成品外箱（含原厂保护木架 / 托盘），按标准高度执行「1 角 3 边 6 面」自由落体跌落测试。 Packed master carton (with OEM wooden crate / pallet if specified): execute Standard “1 Corner, 3 Edges, 6 Faces” Free-Fall Drop Test at prescribed height. |
外箱完好度 / Carton Integrity: / 内部破损 / Internal Breakage: pcs | ||
| 包装抗压与敲击 Packaging Structural Integrity & Rattle Verification |
检查外箱瓦楞层数及内部珍珠棉 / 泡沫防护；现场模拟运输摇晃测试，听内部是否有撞击异响。 Verify outer carton ply rating and internal EPE / foam buffers; perform simulated transit shake test and listen for internal impact rattle. |
防护间隙 (mm) / Buffer Gap (mm): / 内部异响 / Internal Rattle: |
4. 外观缺陷统计明细（陶瓷外观分区判定结果） / Defect Summary (Visual Zone Inspection Results)
| 缺陷等级 Defect Classification |
对应 AQL AQL Limit |
合格接收数 Ac Acceptance Number (Ac) |
不合格拒收数 Re Rejection Number (Re) |
现场具体缺陷描述（位置 + 现象 + 数据 / 数量） Specific Defect Description On-Site (Location + Symptom + Data/Qty) |
实际计数值 Found Count |
|---|---|---|---|---|---|
| 致命缺陷 (CR) Critical Defect (CR) |
AQL 0 | 0 | 1 | ||
| 严重缺陷 (MA) Major Defect (MA) |
AQL 2.5 | ||||
| 轻微缺陷 (MI) Minor Defect (MI) |
AQL 4.0 |
质量验收最终结论声明 / Final Quality Acceptance Declaration: 本检验基于现场随机抽样。本报告并不免除供应商对后续发现的潜伏缺陷（如应力裂纹、暗裂）所应承担的合同义务或质量责任。/ This inspection was performed based on random sampling from the available lot at the time of inspection. This report does not relieve the supplier from contractual obligations or liability for latent defects (e.g., stress cracks, hidden micro-cracks) discovered subsequently.
检验员 (QC) 现场签署 / Canton Buying Desk Inspector (QC) Signature：
签署日期 / Date of Signature: YYYY / MM / DD
供应商 / 工厂质量负责人 (QA/QC Manager) 现场确认 / Supplier / Factory QA/QC Manager On-Site Confirmation：
确认日期 / Date of Confirmation: YYYY / MM / DD