CANTON BUYING DESK
浴室用品质量控制 · 现场验收签发件
Bathroom Accessories QC · On-Site Inspection Issuance
Bathroom Accessories QC · On-Site Inspection Issuance
浴室用品行业质量验收报告表
Bathroom Accessories & Ware Inspection & Acceptance Report
依据标准 / Applicable Standard: ISO 2859-1, General Inspection Level II (Normal Inspection) · 判定方案 / Acceptance Criteria: CR AQL 0 / Major AQL 2.5 / Minor AQL 4.0
技术规范与现场执行标准请参阅配套文件 / For technical specifications and on-site execution protocols, refer to the accompanying Bathroom Accessories & Ware Inspection Guide (bathroom-accessories-inspection-guide.html)
1. 检验基本履历与抽样方案设定 / Inspection General Profile & Sampling Plan
| 供应商名称 Supplier Name |
采购订单号 (PO) PO Number |
检验执行日期 Inspection Date |
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| 产品品名 / SKU Product Name / SKU |
产品类别 Product Category |
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| 大货总数量 (pcs) Total Order Qty (pcs) |
现场可供检验箱数 Cartons Available for Inspection |
AQL 设定抽样样本量 (n) AQL Sample Size (n) |
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| 开箱检查箱数 No. of Cartons Opened |
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2. 箱唛与包装现场合规性核查 / Shipping Marks & Packaging Compliance On-Site Verification
| 检查大类 Inspection Category |
核查要点 / Verification Points (mark ✓ if compliant; describe in findings column if non-conforming or N/A) | 现场确认 / On-Site Status | 异常发现实录与数量 / Non-Compliance Findings & Qty |
|---|---|---|---|
| 外箱与箱唛 Outer Carton & Marks |
1. 印刷文字(PO 号/SKU/正侧唛)与客户最终确认稿 100% 一致。 1. Printed text (PO, SKU, front/side marks) 100% matches client-approved artwork. 2. 箱体无潮湿、严重变形、破损或霉变。 2. Cartons free of moisture, severe deformation, crushing, or mold. 3. 外箱须打 H 形封箱胶带,双瓦楞纸箱硬度符合物流要求。 3. Master cartons sealed with H-pattern tape; double-wall corrugated rigidity meets logistics requirements. |
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| 内盒与缓震 Inner Box & Cushioning |
1. 易碎品(陶瓷/玻璃)须有定型泡沫(EPS/EPE)或加厚气泡袋完整包覆防震。 1. Fragile items (ceramic/glass) must have molded EPS/EPE foam or thickened bubble wrap for full shock protection. 2. 重型五金件(如花洒套装、水龙头)须有独立卡槽或 EPE 格挡,严禁裸件互撞。 2. Heavy hardware sets (e.g., shower sets, faucets) require individual slots or EPE dividers; bare metal-to-metal contact is prohibited. |
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| 单件包装与配件 Single Packing & Accessories |
1. 每件产品配有独立干燥剂或防霉片。 1. Each unit includes individual desiccant or anti-mold sheet. 2. 说明书/安装指南语言、印刷正确,配图清晰。 2. Manuals/installation guides: correct language, legible printing, clear illustrations. 3. 安装配件包(膨胀螺丝、内六角扳手、生料带、胶垫圈等)齐全无漏发。 3. Installation hardware kit complete (anchors, Allen keys, PTFE tape, gaskets, etc.) with no missing components. |
3. 外观缺陷分区与判定技术标准 / Defect Grading Standards By Visual Zones
产品表面防线分区定义 / Product Surface Zone Definition:
A 面 — 绝对视觉核心区 / Zone A — Prime Visual Core (Strictest Criteria): Surfaces directly visible in the primary line of sight after installation (e.g., faucet handle and front face, shower spray face, mirror front, shelf top panel).
B 面 — 次要视觉可见区 / Zone B — Secondary Visible Area (Moderate Tolerance): Surfaces visible from the side or below but not in the primary view (e.g., bracket sides, shelf frame sides, faucet back and underside).
C 面 — 非视觉区/隐蔽面 / Zone C — Concealed / Non-Visual Area (Function-First): Surfaces hidden after installation that do not affect appearance (e.g., wall-facing shower base interior, ceramic fixture floor/wall contact surfaces).
A 面 — 绝对视觉核心区 / Zone A — Prime Visual Core (Strictest Criteria): Surfaces directly visible in the primary line of sight after installation (e.g., faucet handle and front face, shower spray face, mirror front, shelf top panel).
B 面 — 次要视觉可见区 / Zone B — Secondary Visible Area (Moderate Tolerance): Surfaces visible from the side or below but not in the primary view (e.g., bracket sides, shelf frame sides, faucet back and underside).
C 面 — 非视觉区/隐蔽面 / Zone C — Concealed / Non-Visual Area (Function-First): Surfaces hidden after installation that do not affect appearance (e.g., wall-facing shower base interior, ceramic fixture floor/wall contact surfaces).
| 序号 No. |
异常缺陷现象描述 Defect Description |
外观分区 Zone |
缺陷级别 Classification |
实际发现计数 Actual Qty |
备注 Remarks |
|---|---|---|---|---|---|
| 1 | 生锈/腐蚀痕迹:电镀件/五金件表面出现红锈、白斑或氧化点。 Rust/corrosion marks on plated or metal surfaces. |
A / B | CR (Critical) 致命 / Critical |
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| 2 | 带电部件绝缘失效/漏电风险:智能/带电卫浴接地电阻超标或内部线缆外露。 Electrical insulation failure or exposed wiring on smart/electric ware. |
任意面 Any Zone |
CR (Critical) 致命 / Critical |
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| 3 | 结构裂纹/沙眼漏水:陶瓷、五金阀体有贯穿性裂纹或铸造沙眼,导致试水漏水。 Structural cracks or casting pores causing water leakage. |
任意面 Any Zone |
CR (Critical) 致命 / Critical |
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| 4 | 表面严重划伤/碰伤:A面划痕长度 > 5mm,或金属/塑料表面有露底材的划伤。 Severe scratches on Zone A (> 5mm) or scratches exposing base material. |
A | MA (Major) 主要 / Major |
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| 5 | 起皮/剥落/批锋:电镀层或喷涂层局部起泡脱落;金属件/塑料件边角存在割手的毛刺。 Peeling/plating blistering or sharp burrs on edges. |
A / B | MA (Major) 主要 / Major |
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| 6 | 严重色差/变形:同批次产品间存在肉眼明显可见的色差;安装贴墙面严重翘曲变形无法贴合。 Obvious color variation within lot or severe warping preventing flush installation. |
A / B | MA (Major) 主要 / Major |
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| 7 | 轻微刮痕/擦伤:A面微弱擦痕(长度 < 3mm 且无凹凸感),或B面不影响整体美观的微小痕迹。 Minor scratches on Zone A (< 3mm, no tactile feel) or tiny marks on Zone B. |
A / B | MI (Minor) 次要 / Minor |
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| 8 | 轻微脏污/胶迹:表面有可擦拭的加工油污、指纹或保护膜残留胶迹。 Wipeable oil stains, fingerprints, or adhesive residue from protective film. |
A / B | MI (Minor) 次要 / Minor |
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| 9 | C面轻微瑕疵:C面隐蔽处有不影响组装和强度的铸造凹坑、粗糙、无镀层现象。 Minor casting pits, roughness, or unplated areas on Zone C without functional impact. |
C | MI (Minor) 次要 / Minor |
4. 现场功能性及破坏性核心测试 / On-Site Functional & Destructive Tests
| 序号 No. |
测试项目 Test Items |
样品量 (n) Sample Size |
测试操作规范与判定要求 Test Specifications & Criteria |
判定结果 Result |
|---|---|---|---|---|
| 1 | 拼装与配合度测试 Assembly Test |
5 pcs | 按照说明书使用自带配件进行完整组装。要求:螺丝孔位对齐无偏移,螺纹咬合顺畅,无滑丝,各组件拼装后严丝合缝、不松动。 Assemble per manual with included accessories. Screw holes aligned, threads smooth, no stripping, tight fit with no looseness. |
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| 2 | 关键尺寸及重量核对 Size & Weight Check |
3 pcs | 使用数显卡尺、卷尺及电子秤测量产品外径、中心孔距、管壁厚度及单件净重。要求:与客户 Specification 对比,误差必须在 ±1% 或规定公差以内。 Measure outer diameter, center hole spacing, wall thickness, and unit weight. Must be within ±1% or specified tolerance per client spec. |
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| 3 | 镀层/喷涂附着力测试 3M Cross-Hatch Adhesion Test |
2 pcs | 3M百格测试/划格法:在A/B面使用百格刀划出 1mm×1mm 的100个方格,贴上3M 610测试胶带,以 90° 角迅速用力撕起。要求:划线边缘电镀层或漆膜完全无脱落(4B/5B级别)。 Cross-hatch on Zone A/B, apply 3M 610 tape, peel at 90°. No coating detachment (4B/5B level). |
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| 4 | 承重与结构强度测试 Static Load-Bearing & Structural Integrity Test |
2 pcs | 将置物架、毛巾杆或挂件固定在测试架上,施加客户规定的静载荷(如置物架 10 kg 挂重、毛巾杆 15 kg 拉力),保持 5 分钟。要求:无断裂、无永久变形、连接处无松脱。 Mount shelf, towel bar, or bracket on test rig; apply client-specified static load (e.g., 10 kg shelf load, 15 kg towel-bar pull) for 5 minutes. No fracture, permanent deformation, or joint loosening. |
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| 5 | 通水密封性及操作测试 Hydraulic Tightness & Functional Performance Test |
3 pcs | 针对阀芯、龙头、花洒:连接现场水源或气压测试仪,在 0.3–0.6 MPa 压力下通水/通气,开关切换 20 次。要求:阀体及接头各密封圈处 100% 无渗水、无滴漏;开关手感顺畅无卡顿。 Connect water/air at 0.3–0.6 MPa, switch 20 times. No leakage at seals; smooth operation without jamming. |
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| 6 | 智能/带电卫浴强电压测试 100% Hi-Pot Insulation & Electrical Safety Test |
100% | 针对智能马桶、电热毛巾架、带电 LED 镜:100% 进行 Hi-Pot 接地与绝缘耐压测试。要求:绝缘电阻 ≥ 100 MΩ,无击穿闪络;通电后加热/照明/感应等功能正常。 Smart toilet, heated towel rack, powered LED mirror: 100% hi-pot grounding and insulation test. Insulation resistance ≥ 100 MΩ, no breakdown or flashover; heating, lighting, and sensor functions normal when energized. |
5. 质量检验数据统计表与最终判定 / Inspection Defect Summary & Final Decision
AQL 判定限额速查(一般水平 II,正常检验):请根据本批次实际样本量 n 查 ISO 2859-1 表填写 Ac/Re。/ Derive acceptance (Ac) and rejection (Re) numbers from ISO 2859-1 Level II, normal inspection, based on actual sample size n.
| 缺陷类别 Defect Category |
允收线 / Acceptance Level (Ac) | 拒收线 / Rejection Level (Re) | 样品抽检发现总数 / Total Defects Found | 单项判定 / Sub-Verdict |
|---|---|---|---|---|
| 致命缺陷 (CR) Critical Defect (CR) |
0 | 1 | ||
| 主要缺陷 (MA) Major Defect (MA) |
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| 次要缺陷 (MI) Minor Defect (MI) |
质量验收最终结论声明 / Final Quality Acceptance Verdict Declaration: 本检验基于现场随机抽样执行。本报告仅反映抽样样本在检验当时的质量状态,并不免除供应商对后续在运输或使用阶段发现的潜伏性缺陷(如锈蚀、开裂渗漏、电镀失效等)所应承担的合同义务与质量赔偿责任;亦不构成对货物的最终法律放行。/ This inspection was performed on a randomly drawn sample from the available lot. This report reflects the quality status of the sampled units at the time of inspection only and does not relieve the supplier of contractual obligations or liability for latent defects discovered later in transit or end use (e.g., corrosion, cracking, leakage, plating failure). It does not constitute a final legal release of the goods.
检验员 (QC) 现场签署 / Canton Buying Desk Inspector (QC) Signature:
签署日期 / Date of Signature: YYYY / MM / DD
供应商 / 工厂质量负责人 (QA/QC Manager) 现场确认 / Supplier / Factory QA/QC Manager Confirmation:
确认日期 / Date of Confirmation: YYYY / MM / DD